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! Fee Download Engineering Robust Designs with Six Sigma, by John X. Wang

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Engineering Robust Designs with Six Sigma, by John X. Wang

Engineering Robust Designs with Six Sigma, by John X. Wang



Engineering Robust Designs with Six Sigma, by John X. Wang

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Engineering Robust Designs with Six Sigma, by John X. Wang

"Dr. Wang's work is of the highest caliber. He has the ability to take very complex subjects and to present them very clearly. He makes excellent use of examples throughout the book."
--Donald W. Sova, Ph.D., Booz Allen Hamilton

"I have not seen a text that provides such broad coverage of the topic. The foremost feature of this is competitive advantage. This product should provide superior utility at a lower cost to both the consumer and to the producer. Competitive advantage is rapidly becoming a necessity to stay in the game."
--Jeffrey B. Lynch, Northrop Grumman Corporation

"Few, if any, other people have the experience in both quality engineering (Six Sigma) and in product engineering that could match Dr. Wang's. A great deal of the unique value of this book is the integration of ideas from these two disciplines."
--Marvin L. Roush, Professor Emeritus, University of Maryland at College Park

Leverage Six Sigma to Transform Product Design and Development

Today's customers demand unprecedented reliability, efficiency, flexibility, and affordability. To deliver products, this robust, quality manufacturing isn't enough; Six Sigma processes must begin in the earliest stages of design. Now, one of the field's leading experts offers the first complete blueprint for implementing Six Sigma product design. John X. Wang has transformed product design at companies ranging from Maytag and Visteon to General Electric. In this book, he illuminates the full spectrum of proven techniques, from Voice-of-Customer (VOC) and Critical-to-Quality (CTQ) to Kano modeling. You'll discover how Six Sigma can bridge critical gaps between research and development, product and process, and how it can help you quickly respond to any change, from new suppliers to emerging customer requirements. Topics covered include

  • Starting out: identifying projects, organizing teams, developing VOC models,
  • formulating CTQ characteristics
  • Creating robust design concepts: principles, practical techniques, and engineering parameters
  • Kano modeling: delighting customers and responding to their evolving requirements
  • QFD: building a "house of quality" that reflects both spoken and unspoken customer needs
  • Failure Mode and Effect Analysis (FMEA): preventing failures, mitigating risks
  • Minimizing lifecycle cost through effective tolerance design
  • Designing in long-term reliability

If you're an engineer, manager, or quality professional who's ready to drive breakthrough improvements in product design and development, Dr. John X. Wang will guide you, every step of the way, to success.



  • Sales Rank: #4613121 in Books
  • Published on: 2005-03-17
  • Original language: English
  • Number of items: 1
  • Dimensions: 9.60" h x .91" w x 7.30" l, 1.65 pounds
  • Binding: Hardcover
  • 288 pages

From the Back Cover

"Dr. Wang's work is of the highest caliber. He has the ability to take very complex subjects and to present them very clearly. He makes excellent use of examples throughout the book."
--Donald W. Sova, Ph.D., Booz Allen Hamilton

"I have not seen a text that provides such broad coverage of the topic. The foremost feature of this is competitive advantage. This product should provide superior utility at a lower cost to both the consumer and to the producer. Competitive advantage is rapidly becoming a necessity to stay in the game."
--Jeffrey B. Lynch, Northrop Grumman Corporation

"Few, if any, other people have the experience in both quality engineering (Six Sigma) and in product engineering that could match Dr. Wang's. A great deal of the unique value of this book is the integration of ideas from these two disciplines."
--Marvin L. Roush, Professor Emeritus, University of Maryland at College Park

Leverage Six Sigma to Transform Product Design and Development

Today's customers demand unprecedented reliability, efficiency, flexibility, and affordability. To deliver products, this robust, quality manufacturing isn't enough; Six Sigma processes must begin in the earliest stages of design. Now, one of the field's leading experts offers the first complete blueprint for implementing Six Sigma product design. John X. Wang has transformed product design at companies ranging from Maytag and Visteon to General Electric. In this book, he illuminates the full spectrum of proven techniques, from Voice-of-Customer (VOC) and Critical-to-Quality (CTQ) to Kano modeling. You'll discover how Six Sigma can bridge critical gaps between research and development, product and process, and how it can help you quickly respond to any change, from new suppliers to emerging customer requirements. Topics covered include

  • Starting out: identifying projects, organizing teams, developing VOC models,
  • formulating CTQ characteristics
  • Creating robust design concepts: principles, practical techniques, and engineering parameters
  • Kano modeling: delighting customers and responding to their evolving requirements
  • QFD: building a "house of quality" that reflects both spoken and unspoken customer needs
  • Failure Mode and Effect Analysis (FMEA): preventing failures, mitigating risks
  • Minimizing lifecycle cost through effective tolerance design
  • Designing in long-term reliability

If you're an engineer, manager, or quality professional who's ready to drive breakthrough improvements in product design and development, Dr. John X. Wang will guide you, every step of the way, to success.



About the Author

Dr. John X. Wang, a manager of reliability engineering at Maytag Corporation, taught Maytag™s Design for Six Sigma training courses. He served as Six Sigma Master Black Belt certified by Visteon (where he led Design for Six Sigma training programs) and as Six-Sigma Black Belt certified by General Electric (where he led Design for Six Sigma best practice projects). He has been an American Society for Quality Certified Reliability Engineer and an International Quality Federation Certified Six Sigma Master Black Belt.



0131448552AB02172005

Excerpt. © Reprinted by permission. All rights reserved.

This book is written for engineers who continue to have a dramatic impact on our world. The essence of the engineer's job is the engineering of robust products for the benefit of all people. A robust product is not just strong; it is also efficient, flexible, mistake-proof, and affordable. The term engineering robust products encompasses design and process flexibility, which rapidly and affordably accommodate changing customer requirements. As an engineer and an engineering manager, I have worked for the power utility, aerospace, transportation, automotive, and appliance industries.

I have had the privilege to witness the essential needs and challenges of developing dependable power supplies, reliable manned-flight vehicles, low-emission transportation systems, high-efficiency cars, and cost-competitive appliances.

Engineers need to consider many factors when developing new products. For example, in developing a hybrid car, engineers determine precisely what function it needs to perform; design and test the components; fit the components together in an integrated plan; and evaluate the design's overall effectiveness, cost, reliability, serviceability, and safety. This process applies to many different products such as magnetic resonance imaging equipment, the Internet, gas turbines, helicopters, and even toy gyrocopters. Within the next decade, emerging technologies will make possible novel applications that integrate computation into design, manufacturing, and application environments: smart materials, self-reconfiguring robots, self-assembling nanostructures. Companies often face the challenge of achieving coherent and robust behavior from the interactions of a multitude of components and their interaction with design, manufacturing, and application. The new environments highlight the limits of current engineering practices and techniques, which are still highly dependent on precision parts and controlled processes to make products dependable and reliable.

The goal of engineering robust products is to deliver what customers expect at an affordable cost regardless of usage; degradation over product life; and variation in manufacturing, suppliers, distribution, delivery, installation, and service. The use of Dr. Genichi Taguchi's robust design principles (1987) allows experiments to be performed and prototypes to be tested on multiple factors at once so that products become insensitive to usage conditions and other uncontrollable factors. Because randomness and scatter are a part of reality everywhere, Six Sigma (SS) techniques are becoming necessary to design quality into products. Six Sigma quality describes a highly robust product development and manufacturing process. Achieving SS quality ensures both dependable products and production efficiency.

This book's title, Engineering Robust Products with Six Sigma, emphasizes the use of a disciplined process in conjunction with a robust product design. The appropriate application of robust engineering principles with the Six Sigma process enables development programs to quickly deliver high-quality, low-cost products that fully meet customers' needs. Product value attracts customers, quality brings respect, and innovation distinguishes one product from its competition.

The use of Six Sigma to engineer robust products bridges the gap between research and development, invention and innovation, and product and/or process development. SS enables engineers to develop products and processes that will perform consistently as intended under a wide range of conditions throughout their life cycle. Using the Six Sigma techniques also allows engineers to develop or change product formulas and process settings to achieve desired performance at the lowest cost and in the shortest time.

A few of the book's reviewers work or have worked for the National Aeronautics and Space Administration. This reminds me of these facts: "All the astronauts who landed on the Moon were engineers," and we are following in their footprints when engineering robust products for humankind.

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